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Meihua Power is the original manufacturer of Weichai generator sets, mainly producing 30kw~1000kw diesel generators. It has rich experience in research and development, production, and maintenance. This article briefly describes the precautions for Weichai generator sets during use:
1、 Operation precautions
1. Familiarity with the instruction manual and training: Operators must be familiar with the user manual of the generator set and undergo professional training to master the correct operating methods.
2. Safety inspection: Before use, check the surrounding environment of the unit for any safety hazards, whether the unit has a reliable grounding wire, and ensure that there are no debris and good ventilation around.
3. Overloading and no-load starting are prohibited: Overloading of the unit is strictly prohibited, and starting the generator set under no-load conditions is strictly prohibited.
4. Open flames and sources of ignition: It is strictly prohibited to use open flames in the computer room, and cigarette butts and other sources of ignition should be avoided from approaching the generator set.
5. Regular maintenance: Regularly check the operation of the unit, adjust the oil, coolant and other liquid levels in a timely manner, and ensure the normal operation of the unit. When an abnormal situation occurs in the unit, it should be immediately shut down and the power switch should be turned off. The fault should be promptly eliminated or professional maintenance personnel should be contacted for handling.
2、 Precautions for startup and operation
1. Pre startup inspection:
Check if the oil and coolant levels are normal.
Check the fuel level in the fuel tank to ensure it is sufficient.
Check if the battery is fully charged and if the battery connection is secure.
Check for leaks at the crankshaft seal, oil pan, oil filter, and other components.
2. Startup operation:
Turn on the fuel switch to ensure smooth fuel supply.
Turn on the start switch and place it in the "on" position.
Press the start button to start the generator. If it fails to start once, you can wait for a moment and try again.
3. Operation monitoring:
Observe the dashboard, monitor the operating status of the generator, and pay attention to whether the indicator lights are normal.
Monitor the sound of the generator, and the sound should be smooth and even during normal operation. If there is any abnormal sound, the machine should be stopped immediately for inspection.
Monitor the temperature of the generator during operation to ensure it does not exceed the specified range.
3、 Shutdown and maintenance precautions
1. Shutdown operation:
Before shutting down, the load carried by the generator should be turned off to avoid equipment damage caused by sudden shutdown.
Place the start switch in the 'off' position.
Disconnect the fuel switch to prevent fuel leakage.
2. Regular maintenance:
Regularly replace the engine oil and oil filter to ensure that the viscosity of the engine oil is moderate and to avoid the deterioration of the engine oil that affects the normal operation of the unit.
Regularly check the coolant level and replenish it in a timely manner to avoid overheating and affecting the service life of the unit.
Regularly clean the external dust and dirt of the unit to maintain a clean appearance.
Regularly check whether the fasteners of each component of the generator are loose, and tighten them in a timely manner if they are loose.
Regularly check the battery level, and if the battery is low, it should be charged or replaced in a timely manner.
4、 Safety protection measures
1. Electric shock protection: The power engineering of the generator set entering the public route must pass through ATS to ensure voltage isolation. When using insulation layer specific tools for repairing energized equipment, attention should be paid to the risk of electric shock in humid environments.
2. Exhaust gas emissions: The exhaust gas emitted by the generator set may contain toxic components, so it is necessary to ensure good ventilation in the machine room to avoid the accumulation of exhaust gas.
3. High temperature protection: During operation, some exposed pipelines and components of the generator set are in a high temperature state and must not be touched.
4. Fire prevention: Avoid placing flammable materials in the computer room, regularly inspect wires and circuits, and prevent short circuits in wires from causing fires. Place multiple powder or carbon dioxide gas fire extinguishers in the generator room for emergency use.
5. Battery safety: The electrolyte of lead-acid batteries is toxic and corrosive. If it comes into contact with the skin, it should be immediately washed with cold water. If it splashes into the eyes, immediately rinse with plenty of clean water and seek medical treatment. During the use of batteries, flammable gases will be released. It is necessary to ensure good ventilation in the computer room and strictly prohibit smoking and fire from approaching.
Meihua Power always adheres to the business philosophy of "quality first, customer first", continuously researches and innovates, and is committed to providing customers with higher quality and more efficient products and services. If you have any purchasing needs for the unit, please visit our website www.miwapowe.com or contact us, and we will be happy to serve you.